Basic UPS
Circuit :  Andy Collinson
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Description
This circuit is a simple form of the commercial UPS, the circuit provides a constant regulated 5 Volt output and an unregulated 12 Volt supply. In the event of electrical supply line failure the battery takes over, with no spikes on the regulated supply.

UPS circuit


Notes
This circuit can be adapted for other regulated and unregulated voltages by using different regulators and batteries. For a 15 Volt regulated supply use two 12 Volt batteries in series and a 7815 regulator. There is a lot of flexibility in this circuit.
TR1 has a primary matched to the local electrical supply which is 240 Volts in the UK. The secondary winding should be rated at least 12 Volts at 2 amp, but can be higher, for example 15 Volts. FS1 is a slow blow type and protects against short circuits on the output, or indeed a faulty cell in a rechargeable battery. LED 1 will light ONLY when the electricity supply is present, with a power failure the LED will go out and output voltage is maintained by the battery. The circuit below simulates a working circuit with mains power applied:

mains on


Between terminals VP1 and VP3 the nominal unregulated supply is available and a 5 Volt regulated supply between VP1 and VP2. Resistor R1 and D1 are the charging path for battery B1. D1 and D3 prevent LED1 being illuminated under power fail conditions. The battery is designed to be trickle charged, charging current defined as :-

(VP5 - 0.6 ) / R1
where VP5 is the unregulated DC power supply voltage.

D2 must be included in the circuit, without D2 the battery would charge from the full supply voltage without current limit, which would cause damage and overheating of some rechargeable batteries. An electrical power outage is simulated below:

power failure


Note that in all cases the 5 Volt regulated supply is maintained constantly, whilst the unregulated supply will vary a few volts.

Standby Capacity
The ability to maintain the regulated supply with no electrical supply depends on the load taken from the UPS and also the Ampere hour capacity of the battery. If you were using a 7A/h 12 Volt battery and load from the 5 Volt regulator was 0.5 Amp (and no load from the unregulated supply) then the regulated supply would be maintained for around 14 hours. Greater A/h capacity batteries would provide a longer standby time, and vice versa.

Preventing Battery Overcharging.
One way to prevent the battery from overcharging, is to power the UPS circuit via a 24 hour mechanical segment timer (shown right). These are now inexpensive items, and can be bought from the likes of Argos & supermarkets.

Set as many on/off times a day as needed to charge and discharge the battery while the load is left on permanently.


Aftercare note
In view of the mains supply being inherently reliable under normal conditions, battery-supplied UPS output wouldn't normally be used very often except during an unusually prolonged outage.

However after setting the real-time clock and then several realistic timer start and stop times in a 24 hour day with this simple circuit, any possibility of trickle overcharging of the battery will not be an issue of concern. This prudence will exercise the battery's ability to discharge at full load current for reasonable periods of time and the basic UPS can confidently be left permanently connected to the load, thus delivering a constant uninterrupted DC supply .

Taking this precautionary action will reduce the possibility of long-term overheating of the battery causing cell damage, as can happen through overcharging neglect in UPS practice.

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